Proiect Cric Cu Dubla Actiune

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    Project Theme

    Lifting mechanism tyle : Double action lifting jack.

    Maximum load Q = 30500 N

    Maximum elevation H = 245 mm

    Fig 1.

    1.

    Calculus of the main screw

    1.1

    Choosing the material

    OL 50

    1.2

    Predimensioning Calculus

    Load Calculus Qc

    Qc= Q = 1,3 30500 = 39650 N

    = 1,251,3

    Interior diameter of thread, d3

    c= 60..80 MPa

    d3 will be taken as d3 = 25 mm

    Choosing of the thread

    Nominal

    diameter

    Pace Medium

    Diameter

    Exterior

    Diameter

    Interior Diameter

    d1 p1 d2=D2 D4 d3 D1

    32 6 29 33 25 26

    Table 1

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    1.3. Checking the autobreaking condition

    Pitch angle of the screw, 2

    Initial friction angle,

    Condition 2 < 1.4. Verifying at stresses

    Torsion moment which loads Mtscrew, Nmm

    Fig 2

    Compression tension c , MPa Tension Torsion c , MPa Equivalent tension e , Mpa

    79,78

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    1.5 Verifying at buckling

    Coefficient

    = 23,6

    lf=Klbuckling length lf= 0,5 295 = 147,5k=0,5

    l=Hl+m=245+50=295

    m=50

    Fig 3

    Buckling domain

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    2.

    Calculus of the secondary screw

    2.1

    Choosing the material

    OL50

    2.2

    Calculus of spire number of principal screw nut

    z=9

    pa=7..13

    Fig 4

    Length of the nut

    Hph=zP=96=54 mm

    2.3

    Choosing the exterior thread

    d3=D0+(8..10) mm = 37 + 8 = 45 mm

    D0=D4+(4..6) mm = 33 + 4 = 37 mm

    Choosing the standard thread

    Trapezoidal thread standard, with normal pace STAS SR ISO 2904

    Nominal diameter Pace Medium diameter Exterior diameter Interior diameter

    d1 p1 d2=D2 D4 d3 D1

    55 9 50 56 45 46Table 2

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    2.4

    Verifying the autobreaking condition

    Inclination angle of the threads spira

    2.5

    Verifying at stresses

    Tension Moment, Mt, Nmm Effective compression tension, c, MPa

    Torsion Tension Equivalent Tension, e

    ac = 60..80ace Condition accomplished

    3.

    Nut Calculus

    3.1

    Choosing the material

    OL50

    3.2

    Nr. Of spirals Length of the nut

    Hph= zp = 96 =54 mm

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    Fig 5

    3.3 Verifying the spiral

    Bending moment

    Fig 6

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    At Shearing 3.4

    Choosing the nut dimensions

    Exterior body diameter Exterior neck diameter Height of the neck

    Fig 7

    3.5

    Verifying the nut

    Effective traction torsion Effective torsion tension Equivalent tension

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    3.6

    Verifying the neck

    Verifying at crushing

    Mpa

    Verifying at shearing 3.7

    Choosing and verifying threaded beak which holds the nut in the lifting mechanism body

    M5x25 mm

    Thread t n c1 d4 c3 d1 mM5 1.6 0.8 1.2 3.5 3 2.5 2

    Table 3

    Fig 8

    Friction moment on the beads surface Mg, Nmm

    Moment which loads the bead

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    4.

    Body calculation

    Fig 9

    Choosing dimensions

    Dei=De+(2..6) mm = 65+5=70 mm

    =5..7 => =6

    =10..12=> =11

    Dbe= DB i+ (30..50) mm

    H1 = HII + (30..50) = 280 mm

    HII=H=245

    Hc=H1 + Hphhg + (0..10) = 280+48-10+10=328 mm

    Dbi = 124 mm

    Dbe = 174 mm

    Verifying at compression

    Verifying at crushing

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    5.

    Cup calculus

    5.1

    Cup of the double action telescopic lifting jack

    Choosing the beak which puts in place the principal screw

    ds=(0,15..0,25)dc = 7

    dc=d+(2..4) mm= 32+3 =35

    d=nominal diameter of the principal screw

    Verifying the beak

    At shearing

    At crushing : Beak - cup

    : Beak- head of the screw

    Fig 10

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    Verifying the shrinked section of the head of the screw at stresses

    Condition accomplished6.

    The efficiency of the double action lifting jack

    d2I = 29

    d2II=50

    tg2I=0.065tg2II=0.057

    The efficiency of the double action lifting jack is 32 % .

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    Length of the crank , L

    3. Calculus of the attachement

    Length of the attachement , Lp

    Diameter of the attachement , dpe

    Attachement made of pipe

    (] I choose Commercial Pipe 32x1/OL 50

    4. Calculus of the socketswheel

    Choosing the material : OL50

    4.2 Choosing dimensions

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    Fig 12

    4.2 Verifying the wheel at loads

    Verifying the theet at bending

    Verifying the theet at shearing

    Verifying the contact surface of the theet at crushing

    Verifying the assembling on the polygonal boundary at crushing

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    4.3 Calculus of the socket

    Choosing the material : OL60 STAS 500/2

    Choosing dimensions

    The dimensions of the socket , mm :

    h=10,16

    l2= l1 +

    mm

    Verifying the socket at crushing

    4.4 Th lulu h k blChoosing the material

    OL50 STAS 5754/2/OL50

    Verifying the bolt at loads

    Verifying at shearing

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    Verifying the bolt at crushing

    Verifying the bolt at bending