ELECTRICALDRIVE SYSTEMS FOROFFSHORE AND ONSHORE...

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ELECTRICAL DRIVE SYSTEMS FOR OFFSHORE AND ONSHORE DRILLING RIGS SISTEME DE ACÞIONÃRI ELECTRICE PENTRU FORAJUL MARIN ªI TERESTRU de tip DEC (EC) ºi DEA (EA) DEC (EC) and DEA (EA) type ICPE ACTEL - Leading edge power electric drives

Transcript of ELECTRICALDRIVE SYSTEMS FOROFFSHORE AND ONSHORE...

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ELECTRICAL DRIVE SYSTEMSFOR OFFSHORE ANDONSHORE DRILLING RIGS

SISTEME DEACÞIONÃRIELECTRICE PENTRU FORAJULMARIN ªI TERESTRUde tip DEC (EC)ºi DEA (EA)

DEC (EC) and DEA (EA) type

ICPE ACTEL - Leading edge power electric drives

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Echipamentele sunt realizate înSistemul Integrat de Management pentruCalitate, Mediu ºi Sãnãtate ºi SecuritateOcupaþionalã – SIMCMSSO, conform stan-dardelor internaþionale SR EN ISO 9001:2001, SR EN ISO 14001: 2004 ºi OHSAS18001: 1999.

DOMENIUDE UTILIZARE

ICPE ACTEL

EXPERIENÞÃ

CALITATE

Societatea ICPE ACTEL ela-boreazã soluþii la cheie ºi echipamente deacþionãri electrice destinate instalaþiilor deforaj marin ºi terestru, un domeniu foartespecial ºi de mare importanþã actualã.

Echipamentele de tip DEC (EC) /DEA (EA) deservesc instalaþiile de foraj off-shore sau onshore, asigurând alimentarea,distribuþia, comanda numericã, reglarea ºiprotecþia convertizoarelor corespunzãtoaremotoarelor principale (2…11 x 850 kW)specifice proceselor de foraj, precum ºialimentarea electricã a consumatorilor au-xiliari aferenþi.

Experienþa ICPE ACTEL dateazãdin 1969, de la elaborarea primului echipa-ment electric dedicat sondei de forajCobia-România, cãruia i-au urmat primainstalaþie tiristorizatã din lume F400 EC-Stoina-România, primele staþii deacþionare SDACR pentru instalaþiile de forajtip F80, F100 EC, F125, F200 EC, F400DEC ºi echipamentele dedicate plat-formelor de foraj marin Gloria, Orizont,Fortuna, Jupiter, Atlas, Prometeu ºi Saturn,cunoscute deja în lume.

This equipment is now deve-loped under an integrated system of ma-nagement of quality, environment andoccupational health and safety, which hasbeen implemented by ICPE ACTEL S.A. inaccord with international standards SR ENISO 9001, SR EN ISO 14001 and OHSAS18001.

APPLICATION

ICPE ACTEL

SISTEME DEACÞIONÃRI ELECTRICEPENTRU FORAJULMARIN ªI TERESTRUde tip DEC (EC) ºi DEA (EA)

ELECTRICAL DRIVESSYSTEMS FOROFFSHORE ANDONSHORE DRILLINGRIGS of type DEC (EC) andDEA (EA) type

EXPERIENCE

QUALITY

ICPE ACTEL, a privately-ownedcompany, supplies turnkey solutions andelectric drive equipment for offshore andonshore drilling rigs, a very special andimportant field today.

DEC (EC) / DEA (EA) equip-ments types are used on the offshore oronshore drilling rigs for the supply, distri-bution, numerical command, control andprotection of the main motors converters(2…11 x 850 kW), specific in drillingprocess and the auxiliary consumers sup-ply, too.

A brief history of our company’sachievements includes: 1969, the first elec-trical equipment for “Cobia” drilling rig; thefirst ever-made thyristor-based equipmentF400 EC-Stoina; electric drive equipmentSDACR for drilling rigs of type F80, F100EC, F125, F200 EC, F400 DEC; and morerecently, equipment for the offshore oil plat-forms Gloria, Orizont, Fortuna, Jupiter,Atlas, Prometeus and Saturn.

ELECTRICAL DRIVE SYSTEMS FOR OFFSHORE AND ONSHORE DRILLING RIGS of DEC (EC) and DEA (EA) typeSISTEME DE ACÞIONÃRI ELECTRICE PENTRU FORAJUL MARIN ªI TERESTRU de tip DEC (EC) ºi DEA (EA) 2

1985, GLORIA - offshore drilling rig

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Variantele constructive ale echi-pamentelor se clasificã dupã:

1. Tipul de amplasament al forajului:- terestru: DEC (EC)

DEA (EA)sau- marin: DEA, DEC

2. Tipul de alimentare electricã:- de la reþeaua electricã de 3x660 (600)V~:EC, EAsau- de la grupurile Diesel-motor-generatordin locuri izolate: DEC, DEA

3. Tipul motoarelor specifice instalaþiilor deforaj: de c.c. DEC, EC sau de c.a. DEA, EA

Varianta terestrã se executã încontainere montate pe sanie de foraj, întimp ce varianta offshore se executã întablouri electrice compartimentate ºi dis-puse în încãperi special dedicate, situatepe platformele de foraj marin.

Variantele duale DEC/EC sauDEA/EA asigurã redundanþa necesarãunei fiabilitãþi sporite, asigurând creºtereaeficienþei totale în forajul modern.

VARIANTECONSTRUCTIVE

Constructive variants classifiedabout:

1. Drilling emplacement type: - terrestrial:DEC (EC)

DEA (EA) typeor -marine: DEA, DEC type

2. Electrical supply type: - from the main power of 3x660 (600)V~:EC, EA typeor - Diesel-motor generator sets inside of iso-lated places: DEC, DEA type

3. Motors type on the drilling rigs: D.C.DEC, EC type or A.C. DEA, EA type

While the type for terrestrialapplications is assembled in a containermounted on a sledge, the type for offshoreapplications is assembled as electricalpanels partitioned and placed in specialrooms on offshore drilling platforms.

Dual type DEC/EC or DEA/EAprovides redundancy and enhanced relia-bility.

CONSTRUCTIVEVARIANTS

DIMENSIUNI: L x l x H

6,150 x 2,500 x 3,250 m

sau

12,300 x 2,500 x 3,250 m

SIZES: L x w x H

6,150 x 2,500 x 3,250 m

or

12,300 x 2,500 x 3,zzz250 m

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Legend:PCS: power control systemMCC: motor control centerSMT: medium voltage systemST: power transformer SCR: semiconductor control rectifier

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• Echipament comandã, protecþie, mãsurã,sincronizare ºi cuplare la bare a genera-toarelor împreunã cu grupurile motorDiesel - generator asigurã o sursã deenergie electricã 3 x 690 V, (660 V) (600 V);50 Hz pentru alimentarea instalaþiilor deforaj, compus din: - sistem de comandã ºi protecþie pentrumotoarele Diesel- sistem de mãsurã, comandã ºi protecþiepentru generatoare- sistem de sincronizare ºi cuplare la barea generatoarelor

• Echipament SCR, respectiv VFD deacþionare cu turaþie variabilã a 2…11motoare (850 kW) care antreneazã: - troliul - pompele de noroi - masã rotativã - pompe de ridicare, numai pentru forajulmarin

• Echipament de alimentare cu energieelectricã a consumatorilor auxiliari în struc-tura MCC (motor control center)

• Pupitru sondor ºef, construcþie ex

• Pupitre locale pompe de noroi, con-strucþie ex

• Echipament de cuplare ºi protecþie celulede medie tensiune (EC)

• Echipament transformator de putere dealimentare SCR ºi MCC

• Echipament SCR, respectiv VFD, cu con-vertizoare profesionale de acþionare cuturaþie variabilã a 2…11 motoare (850 kW),utilizate în foraj

• Echipament de alimentare servicii auxi-liare, în structura MCC, în varianta separatãsau inclusã, care cuprinde startere ºi fideresub forma unor sertare debroºabile, cuavantajul compactizãrii, repunerii rapide înfuncþiune în caz de defect ºi siguranþãsporitã a personalului.

• Pupitru sondor ºef, construcþie ex

• Pupitre locale pompe de noroi, con-strucþie ex

STRUCTURAECHIPAMENTELOR DETIP DEC, RESPECTIVDEA

STRUCTURAECHIPAMENTELOR DETIP EC, RESPECTIV EA

• Command, protection, measuring, syn-chronisation, coupling at the bus barsequipment – with motor Diesel - generatorsets supply 3 x 690 V, (660 V) (600 V); 50Hz for drilling platforms: - command and protection for Diesel-motors system- measuring, command and protection forgenerators system- synchronisation and coupling at the busbars of generators system

• SCR, resp. VFD equipment for 2…11motors (850 kW) drive, used for: - drawwork- rotary table - mud pumps- lift pumps, only for offshore drilling rigs

• Auxiliary users electrical supply equip-ment in MCC (motor control centre) struc-ture

• Control panel drilling-chef, against explo-sion structure

• Local control panels for mud pumps,against explosion structure

• Coupling and protection equipmentmedium voltage cells (EC)

• High power transformer system for SCRand MCC supply

• SCR, resp. VFD equipment for 2…11motors (850 kW) drive with profesional con-verters

• MCC-type power supply for auxiliarytasks; this equipment is built in two vari-ants, as an independent block or as a sub-assembly, and includes rawer-typestarters and feeders; advantages of thisequipment comprise: compact, easy trou-bleshooting and increased safety;

• Control panel drilling-chef, against explo-sion structure

• Local control panels for mud pumps,against explosion structure

CONFIGURATION OFDEC AND DEA TYPEEQUIPMENT

CONFIGURATION OFEC AND EA TYPEEQUIPMENT

ELECTRICAL DRIVE SYSTEMS FOR OFFSHORE AND ONSHORE DRILLING RIGS of DEC (EC) and DEA (EA) typeSISTEME DE ACÞIONÃRI ELECTRICE PENTRU FORAJUL MARIN ªI TERESTRU de tip DEC (EC) ºi DEA (EA)

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· avantajele cunoscute ale motorului dec.a. faþã de motorul de c.c.

· reglarea performantã a convertizoarelornumerice.

· factor de putere superior

· A.C. motor well/known advantagesbeside D.C. motors

· numerical converters performing control

· high power factor

Pupitrul sondorului ºef - interfaþadintre operatorul uman ºi utilajele speci-fice instalaþiei de foraj marin sau terestru(troliu, pompe de noroi, masã rotativã,pompe de ridicare, top drive), asigurãfuncþiile: · comanda proceselor de foraj · monitorizarea parametrilor electrici deforaj · diagnoza evenimentelor din echipa-mentele electrice

- Tensiune alimentare: 24 Vc.c.- Comenzi touch-screen: pornire-oprire,creºte-scade turaþie, reversare sens motor,cu posibilitatea de configurare ºi parame-trizare a funcþionãrii convertizoarelor afe-rente motoarelor.- Panou operator. - Conexiune PROFIBUS cu dulapul auto-mat programabil (PLC) din structura SCR,respectiv VFD.

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PUPITRULSONDORULUI ªEF

The control panel drilling-chef –the interface between the human operatorand drilling rig devices (drawwork, mudpumps, rotary table, lift pumps, top drive)assure the following functions: · drilling process command · drilling electrical features monitoring · events diagnosis

- Supply voltage: 24 VD.C.- Touch-screen commands: start-stop,increase-decrease speed, motor revertsense, with setting and configuration pos-sibility of motors converters operating.- Control panel. - PROFIBUS type connexion with PLC ofSCR, resp. VFD structure.

THE CONTROL PANELDRILLING CHEF

THE A.C. DRIVESOLUTIONADVANTAGES

AVANTAJUL SOLUÞIEIDE ACÞIONARE ÎNC.A.

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1. Reglare numericã a convertizoarelor deantrenare a motoarelor, afiºare digitalã amãrimilor electrice ale motoarelor, soft de diag-nozã, diagnozã facilã, memorarea eveni-mentelor ºi avariilor apãrute în timpulfuncþionãrii. 2. Comanda ºi monitorizarea local ºi/sau ladistanþã a motoarelor specifice forajului.3. Conexiuni ale staþiei de foraj cu exteriorulrealizate prin cuple fiºã-prizã de diferite puteri,facilitând operaþiunile de montare/demontareºi diminuând timpii lor de desfãºurare.4. Sistem performant de comandã ºi pro-tecþie pentru motoarele Diesel, cu microcon-troler automat cu regulatoare electroniceWOODWARD.5. Climatizare adecvatã zonelor funcþionale:Temperaturã de funcþionare: -40...+50oC6. Raport optim calitate/preþMajoritatea componentelelor electrice ºi elec-tronice utilizate în echipamente sunt asigurateîn sisteme integrator de tip Siemens ºiSchneider Electric, cu consecinþe asupracreºterii calitãþii, mentenanþei, duratei de viaþã aproduselor ºi costuri rezonabile.7. Soluþii personalizate8. Servicii asigurate de ICPE ACTEL:• Asistenþã tehnicã la montaj, punere în funcþi-une ºi pe întreaga duratã de viaþã a produsului;• Service în perioada de garanþie ºi post-garanþie;• ªcolarizare personal clienþi.

AVANTAJELEECHIPAMENTELOROFERITE DE ICPE ACTEL

1. Motors converters numerical control, digitaldisplay of motors electrical features (rotor cur-rent / excitation current, rotor voltage / supplyvoltage, etc), diagnosis software, events andaverages operating storage.

2. Local and/or remote control of drillingmotors.3. The drilling rig is coupled externally byplugs of various powers to ease the operationsof assembly/disassembly and shorten theirtime.4. Control and protection performing sys-tem for Diesel motors, with cu automat micro-controller with WOODWARD type electronicregulator.5. Work in various climate zonesOperating temperature: -40...+50oC6. Optimum quality/price ratioThe most electric and electronic componentsare supplied in integrator system of Siemensand Schneider Electric type, increasing theproducts quality, maintenance, life time at areasonable prices.

7. Customised turnkey solutions8. ICPE ACTEL services: • Technical assistance at the product, mount-ing, putting into function and whole life time;• Service during and after guarantee period;• Personnel custom training.

ICPE ACTEL’SEQUIPMENTSADVANTAGE

ELECTRICAL DRIVE SYSTEMS FOR OFFSHORE AND ONSHORE DRILLING RIGS of DEC (EC) and DEA (EA) typeSISTEME DE ACÞIONÃRI ELECTRICE PENTRU FORAJUL MARIN ªI TERESTRU de tip DEC (EC) ºi DEA (EA)

Electrical drive system of DEC(EC) type

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Electrical drive system for offshore drilling rigs of DEA(EA) type

Electrical drive system of DEA(EC) type

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REFERINÞEREFERENCESInterne: DAFORA-Mediaº, FOSERCO-Târgu Ocna, FORAJ SONDE-Târgu-Mureº, GSP- Constanþa, UPET-Târgoviºte, UPETROM 1 Mai-Ploieºti, Asociaþia Contractorilor de Foraj din RomâniaExterne: Emiratele Arabe Unite, Franþa, Indonezia, Irak, Libia,Kazahstan, Rusia, UkrainaPlatforme de foraj marin: Gloria, Atlas, Fortuna, Jupiter, Orizont,Prometeu, Saturn, platformele 3, 6 ºi 7 din Marea Neagrã.

Internal: DAFORA-Mediaº, FOSERCO-Târgu Ocna, FORAJ SONDE-Târgu-Mureº, GSP-Constanþa, UPET-Târgoviºte, UPETROM 1 Mai-Ploieºti, Romanian Drilling Contracting Association External: France, Indonesia, Iraq, Libya, Kazakhstan, Russia, Ukraine,United Arab Emirates Offshore drilling rigs: Gloria, Atlas, Fortuna, Jupiter, Orizont,Prometeu, Saturn, jackets no. 3, 6 and 7 from Black Sea.

UPETROM 1 Mai-Ploieºti

GSP- Constanþa 3

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DAFORA-Mediaº

Foserco-Târgu Ocna

UPET-Târgoviºte

Black Sea

FORAJ SONDE-Târgu-Mureº

France

Indonesia

Iraq

RussiaUkraine

United Arab Emirates

KazakhstanLybia

ROMANIA, BUCHAREST, 030138, 313 Splaiul Unirii, sector 3, OP77Tel: 0040-021-346.86.90, 0040-021-346.86.91; Fax: 0040-021-346.72.67e-mail: [email protected]; www.icpe-actel.roNr. inreg. RC: J40/20624/92; CUI: R 356661

The company reserves its rights to make changes in products design, at any moment.Producãtorul îºi rezervã dreptul de a opera, în orice moment, modificãri în proiectele produselor.