Cartea constructiei metalului

7/25/2019 Cartea constructiei metalului

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s.c. NOVASTILEX s.r.l

J06/537/2003, RO 15739959, Voiksbank, Ro45 VBBU 2511 BN06 7034 2701NOVASTILEX

o b i e c t i v : Statie dezhidratare n mol

BENEFICIAR: SC ACET SRL

ANTREPRENOR: CONCRET CONSTRUCT AG SRL

EXECUTANT: NOVA STILEX SRL

CARTEA CONSTRUCIEI METALULUI

IUNIE 2014

BISTRITA Cart. Unirea Hala de Prod.l Ferma 3, Tel:0722-548.406, Fax: 0363-814.336

horatiu.moldovan


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DECLARAIE DE CONFORMITATEN r.12/ 20.06.2013

PRODUS: STRUCTURA METALICA Statie dezhidratare nmol

PRODUC TOR: S.C. NOVA STILEX S.R.L.J06/537/2003; C.I.F. RO 15739959Tel: 0760789096

Asiguram , garantam si declaram pe propria rspundere, conform prevederilor art. 3din Hotararea de guvern nr. 1022/2002 privind regimul produselor si seviciilor care pot punein pericol viata, sanatatea, securitatea muncii si proiecia mediului, ca produsul la care serefera aceasta declaraie nu pune in pericol viata, sanatatea, securitatea muncii, nu produceimpact negative asupra mediului si este in conformitate cu cerinele din documentaia deexecuie pusa la dispoziie de beneficiar.

DIMENSIUNE: conform proiect de execuie

MATERIALE: H ea 240,

IPE 300,180,240TG 20,15,12,10,8,6Rotund $16,20UNP 65, UNP 140

Conforme cu certificatele de calitate anexate.

DATA EM ITERII: 20.06.2014

NUME: Moldovan H ora tiu Flo rin

FUNCIE: DIRECTOR

SEMNTUR:


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Rev. O

2 Page 2 of 3

DETAILS OF WELD TEST

14

15

Manufacturer's Welding Procedure Specification

Reference N o. : 01

5 Manufacturer :

6

7

8 Welders Name :

S.C. NOVA STILEX S.R.L

DRANCA ftarcef-Andrei

10

11

12

13

Welding Process : 135 (MAG) Partlym.

Joint Type : BW ss nfa

Weld Preparation Details (Sketch)

Inspection Company: SGS Italia S.p.A.

Reference No.: WPQR PED.VE.2502

Date of Welding: 07.06.2013

Location: WorkshopPreparation and Cleaning: Oxyfuel Cutting & Grinding

Parent Metal Specification : EN 10025-2 : S 355J2 (E N15608: Grou p 1

toEN 10025-2 : S 355J2 (EN 15603: Group 1.

Parent Material Thickness (m m): 12

Pipe Outside Diameter (m m): N.A.

Welding Positi on: PF

Joint Design Welding Sequence

... ' ... v

*0

17

18

18

Run

j--------

Process Size of

Filler Metalmm

Current

A

Voltage

V

Tp. Current

/ Polarity

Wire Feed

Speedm/min

Travel

Speedmm/s

Heat

Input *J/mm

135 1,2 100 17 DCEP 1,8 2,05 6632 135 1,2

oCN 19 IC EP 2,1 2,09 873

3 135 1.2 120 19,5 DCEP 2,1 1,91 980L. - 4 .. 135 1,2 120 19,5 DCEP 2,1 1,73 1082

Fiiier Meta l:

Type,Designation, Tradename:

Any Special Baking or Drying :

Gas / Flux :

Solid Wire

EN ISO 14341-A : G 42 3 M21 3SI1 (ESAB Aut rod 12,51)

None

Shielding : EN SO 14173 : M21-ArC-18 { 82% Ar + 18%C02 )

Backing: None20 Gas F!ow Rate :

22

21,23

24

25

28

27

Tungsten Electrode Type / Size :

Details of Back Gouging / Backing :

interpass Temperature ;

Shielding : 13 Lit re/Min.Backing: N.A.

N.A.

N.A.

> 20a


4/28

2

Id. : E3

Rev, O

Page 3 of 3

TEST RESULTS

Manufacturer's Weiding Procedure Specification

Reference No. : 01

Visual Examination; Satisfactory

Penetrant/Magnetic Particle Test* :

Tensile Tests

Inspection Company: SGS itaiia S.p.A.Reference No ,: WPQR PED.VE.2502

Radiography*: None

Ultrasonic Examination*: Satis facto ry

Temperature : 20C

Type fNo ReN/mm2

Rm

N/mm2

A % 2% Fracture Location Remarks

Requirement > 3S5 470 - 630 522T1

T2

401

416

549

549

26

25Out of Weld

Out of Weld

None

None

Bend Tests Forms r Diameter : 48 mm

Type/ No

F.B.8./I12

: F.B.B. 1132

j R B.B./S13

R.B.B. / 133

Bend Angie

180

180

180c

180

Elongation* Result

Satisfactory

Satisfactory

Satisfactory

Macro Examination

hero Examination *

Satisfactory

None

Impact Tes t* Type: Trensve rse KV Size (mm) : 10x10 Requirement : > 27J

Notch Location/Direction Temp.

6C 1 Values2 3Average

JRemarks

Weld Metal / VWT 0/1

H.A.Z. / V HT1/1

-20

-20

90

133

80

140

38

138

36.00

137.00

None

None

Hardness Tests *

Type/load: HV10

Values > Parent Met a! : 1S5 to 171

H.A .Z. : 176 to 221

WeldMetai : 185 to 219

Other Tes ts : None

Remarks : Nona

Tests Carried out in accordance with the requirements o f :

laboratory Report Reference Number.

Location of Measurements (Sketch *)

See Mechanical Test Report

Test resuits were acceptable

Test Carried out in the presence of :

EN IS 0 15614-1:2004/A1:2008/A2:2012

S.C ECHO TESTING S.R.L. + 7 tste 10.08.2013; 607 date 10.06.2013

S C. TRANSISUD CONSULTING S.R.L. + 680 date 12.06.2013

Approved by:

Name and Signature :

Bramuzzo D.

Toma Comeliu


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id. : E1

Rev. O

2 Page 1 of 3

WELDING PROCEDURE QUALIFICATION RECORDS

Manufacturer's Welding

Reference No. :

Specification

01Inspection Company :

Reference No. :

SGS Italia S.p.A.

WPQR PED.VE.2502

S.C. MOVA STLEX S.R.L.

Cart Unirea, Hala ae Prod. 1, Farms 3, Bistrita, Romania

7 Code : Testing Standard :

8 Date of Welding:

9 Range of Approval

10 Welding process :

11 Joint Typ e:

12 Parent Meta! Group(s):

EN SO 15614-1:2004/A1:2008/A2:2012

07.06.2013

135 (MAG) Partlymechanized

BW ss-mb-nb, bs / TBW ss bs / FW on plaSe and pipe

Group 1 (CR ISO 15608 Subgroup 1.1 & 1.2)

to

Group 1 (CR ISO 15608 Subgroup 1.1 &1.2)

13 Parent Material Thickness (mm); 3,0 to 24

Weld Meta! Thickness (mm); 3,0 to 24

14 Pipe Outside Diameter (mm) : > 500 and plates; > 150 fo r ?A

15 Filler Metal Type/Designation : Sol id Wire / EN ISO 14341-A : G 42 3 M2i 3Si1

18 Shielding Gas / Flux : EN ISO 14175: M21-ArC-18

1? ; ype of Welding Current :

18 Welding Position :DCEP

PA - PB - PF

20C

Post Weid Heat Treatment and/or Ageing :

Branch connection angle aifa:

21 Other Information :

Inter:ass Temperature:


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Id. : E4

Rev. 2

3 Page 1 of 1

WELDER APPROVAL TEST CERTIFICATE

2 Designation:

01 and 01 FW

4 Manufacturer's Welding Procedure Specification

Reference No.:

6 'Welder's Name:

7 identification:

8 Method of Identification:

9 Date and place of birth:

10 Employer:

11 Code / Testing Standard:

12 Job knowledge:

EM 287-1:136 P B W 1.2 S t12 PF ss nb

EN 287-1: 135 P FW 1.2 S t12 PB siinspection Company :

Reference No.:SGS Italia S.p.A.

W.PED.VE.7107

DRANCA Marcel-Andrei

C.l.XB 137214/NVS1

Identification Card / Punching

17.04,1983- Sistrita,jud. Bistrita-Nasaud, Romania

S.C. NOVA STiLEX S.R.L, - Biatri ta, Romania

EN 287-1:2011

Not Tested

1314

15

16

18

Welding process:

Plate or Pipe:

Joint type:

Parent metal group(s):

Filler metal type / designation:

i Filler metal type / designation:

Covering;

191Shielding gas ! flux:

20 Auxiliaries:

21 Material thickness (mm):

22

23

24

Pipe outside diameter (mm):

Welding position*

Sack gouging / Backing:___

We:d Test Details135

Plate

BW and FW

1.2ISO 14341-A: G 42 3 M21 3S1

(S)

/N.A.

EN ISO 14175 : M21-ArC-18

N.A.

For BW: 12For FW: 12

N.A.

For BW: PF; For FW: PB

BW: ss nb, mi; FW: si

Range of approval135,138(M)

Plate and Tube

BW-TBW

FW si - ml

1.1 -1.2-1.4

Any other s im ilar consumables (S)

For 138: M only

N.A

Active Gas

N.A

For BW: 3 to 24For FW: 3 to 24

>150

PA - PB - PF

ss nb mb - bs

25 Additional information is available on attached sheet and / or welding procedure specification Mo.: 01 and 01

26

27,28 Type of test Acceptable Not Required30 Visual X31 Ultrasonic X(607/10.06.2013}32 Magnetic Particle /

X/ Dye Penetrant X(71/10.06.2013)33 Macro X{680/12.06.2013)34 Fracture X{681/12.06.2013}35 Bend X(680/12.06.2013)36 Additional tests X

: Append separate sheet if required See WPQfi FED VE 2502

37

38 Prolongation for approval by Inspecting Company

for the following two years

Approved by: Bramuzzo D.

Notified Body Nc 1381

issue by: Toma Corneliu

Date of issue: 12.06.2013

Location: Malcontenta (VE) - ITALY

Validi ty of approval: 06.06.2015

Prolongation for approval by employer

supervisor for the following 6 months

39 Date Signature Position

! _ .......... S pA Sozzi tQY,9 Mi i a

Date signature Position

alv t -390273921 f+ 33 02 701 24 830 e [email protected] . www.it.si

I
mailto:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]:[email protected]://www.it.si/http://www.it.si/mailto:[email protected]


7/28


8/28

NOVA STILEXBISTRITA

CONDIII TEHNICE GENERALE DESUDARE

DENUMIRE PRODUS Structura metalica: Statie dezhidratare n molNUM R DESEN

LA PRELUCRAREA ROSTURILOR DE SUDARE ; ASAMBLAREA REPERELOR SUDAREA SI AJUSTAREA SE VOR

RESPECTA:Prescriptii(specificatii) tehnice: C150-99 ; STAS 767/0-88 ; SREN 25817/C

Proiect de execuie 24/2012Specificaia procedurii de sudare WPS nr:001;002;003;004;M001;M002

Procedura de sudare omologata conform EN 15614

Sudori autorizati conform SREN 287

Norme de protectia muncii la sudare:

Legea nr. 90/96 privind Protectia MunciiNorme generale de protectia muncii

Instruciuni propriiAlte preciz ri

ntocmit semn tur data verificat semn tur dataIng. Moldovan H. Ing. Moldovan H.


9/28

NOVASTILEXBISTRITA

FISA DE PROTECTIEANTICOROZIVA

Nr. 14Din 2.02.2014

Denumire produs: Structura Metalica: Platforma N molLocaia: Ro u Jud. Suceava

1. Pregtire suprafate

Curata re Raschetarea impurit ilo r aderente solide si a stropilor de suduraPeriere Zone oxidate(fara a se ajunge la luciul metalic)Degresare Zone cu gr simi, uleiuri etc.Suflare cu aer sau tergere Integral(la tergere se utilizeaza lavete care nu lasa scame)

2. Grunduire

Timp pregatire-grunduire Max. 3hDenumire grund G511Nr. de straturi 3Grosimea minima a unui strat 45 nmGrosime strat uscat Min. 135 nm

Timp de uscare intre straturi 12 hTimp de uscare pentrumanevrare

72 h

Umiditatea relative a aerului 70%Temperature aerului si a piesei 5...40C

3. VerificriPregatirea suprafeei La fiecare elementCalitatea materialelor utilizate Respectarea tipului de grund indicatVerificarea condi iilor de mediu PermanentPreparare amestec Conform tehnologiei produc toruluiRespectarea tehn. de vopsire Nr. de straturi, grosime strat, timp de uscare

Aspectul protectiei intermediare Fiecare strat trebuie sa fie continuu, lipsit de incretituri, basici,exfolieri, fisuri, neregularitati

Aspect final Cu ochiul liberGrosime totala minima

ATENTIE! Se vor respecta normeie specific de protective a muncii si de prevenire a incedii lorntocmit Horvat Gh.Verificat Moldovan H.


10/28

NOVA STILEX LISTA SUDORILORBISTRITA

Proiect: Statie dezhidratare namol

Nr. contract Nr. desen:Denumire: Structura MetalicaNr. Marca Nume Nr. poanson Calificare46 Dranca Marcel NVS1 EN287-1:135 P BW 1.2 S t l2 PF ss nb

EN287-1:135 P FW 1.2 S t l2 PB si


11/28

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MV f METINVEST

a

PROMET STEEL JSC

MILL TEST CERTI FICATENo 1700/1)IN ACC ORDA NCE W l ! EN 10204 3.1

( ost umer :

Truck:

Descriptionof 1 I I !) ROUND S I I I I BARS01 \ l I n s | i l l ( .RA DI S235JK A ND OR S275JR AC C r o I N 10025

101.1 RANS ACC I'O I.N 10060

SI/I

nunI ENdl'H

mmWI Ki l l I NUMBER Ol

M l IMINDI.ES

QUALITY S| \NI)ARI)

6000 -0 * 100 M 70 S275JR IN 10025

hOOO -0 - 100 2.770 S275JR I N 10025

Chemical Composition - %

Size 1lealnumber C Mn Si P s Cr Ni Cu AS0 N

mm xioo xiOO xl00 xIOOO xIOOO xlOO xlOO xioo xIOOOxIOOO I

12 126999 20 57 18 12 4 53 4 3 12

16 126890 20 57 18 173 5 3

64 11

Mechanical properties IMpa = lN/mni2

Size I leat NumberYield point

Re , MPa

Tensile strength

Rm . MPa

Elongation

A(7 . %

Bend

12 126999 408 2(> 32.5

16 126890 351 497 33.0

I t i s hereby cer t i f ied lha t the quali ty o f goods m ent ioned in this Document i s in conformi ty wi th

condi t ions and the goods may be exportedThe product ion i s not a source o f radioac t ive radia t ion ! t do not excced the l imi t va lues lor radia t ion.which m ay have

a negat ive impact on the hum an body

QMS SGS c e r t if i c a te a c c o rd i n g t o I S t ) 9 0 0 1 2 0 0 8

Date : 18.3.2013

P R O D K Kk PROMET STITT, JSC

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