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  • 81.99596-4762 SD 207-04.2000Page 1 of 58

    DATA COMPENDIUM

    FAULT CODES

    TRUCKNOLOGY GENERATION

  • SD 207-04.2000Page 2 of 58

    Index:

    Abbreviations ........................................................Page 57 Airbag ...................................................................Page.. 9 AS-Tronic..............................................................Page.. 9 Central vehicle computer (ZBR) II OBDU.............Page 52 Central vehicle computer (ZBR) ...........................Page 45 Combination instrument........................................Page.. 4 Door module, drivers/co-drivers side ..................Page 44 EBS.......................................................................Page 13 ECAM ...................................................................Page 54 ECAS ....................................................................Page 28 EDC ......................................................................Page 29 FFR.......................................................................Page 32General .................................................................Page.. 3 Instruments ...........................................................Page 40 MTCO 1324 ..........................................................Page 56 Other fault numbers..............................................Page 50 Sustained-action brakes

    Voith retarder .....................................................Page 43 ZF Intarder .........................................................Page 41

  • SD 207-04.2000Page 3 of 58

    General

    For notes on setting or repairing the various systemsplease seen the Repair Manuals or the relevant ServiceInformation sheets.

    Delete the fault memory after repairs.

    The last page folds out. On the inside you will find theFMI code and its meaning.

    The SPN of the door module for driver/co-drivers sidecan be read out only with MAN-cats II. The SPN is notshown in the display.

    2000 MAN Nutzfahrzeuge Aktiengesellschaft VSTT, mr 04.2000

  • SD 207-04.2000Page 4 of 58

    Combination instrument

    Display shown here

    Display in check lamp panels

    Symbolin

    display Text in display

    Symbol inchecklamppanel

    LED Buzzer

    ABS trailer present

    yellow yes

    ABS trailer failure

    yellow yes

    ASR-failure

    yellow yes

    Reservoir pressure too low

    red yes

    Reserv. pressure circ. 1 too low

    red yes

    Reserv. pressure circ. 2 too low

    red yes

  • SD 207-04.2000Page 5 of 58

    Symbolin

    display Text in display

    Symbol inchecklamppanel

    LED Buzzer

    Reserv. pressure circ. 3 too low

    red yes

    Reserv. pressure circ. 4 too low

    red yes

    EBS failure

    red yes

    ECAM failure

    red yes

    Brake pad wear

    red yes

    Fault in trailer brake

    red yes

    INFO no driving level

    yellow yes

    ECAS failure

    red yes

    Cab locks

    red yes

    Gas filter contaminated

    red yes

    Reserv. pressure, do not shift

    red yes

    Change air filter

    yellow yes

    Oil pressure too low

    red yes

    Oil pressure too high

    red yes

    Coolant level too low

    red yes

    Cooling system

    red yes

    Switch off engine cooling sys.

    red yes

    Engine speed too high

    red yes

    Engine brake failure

    red yes

    Engine oil temp too high

    red yes

    Rear or front axle overloaded - - yes

  • SD 207-04.2000Page 6 of 58

    Symbolin

    display Text in display

    Symbol inchecklamppanel

    LED Buzzer

    Battery undervoltage - - yes

    Light test cleared - - no

    Block light test - - no

    Learn light test for new trailer - - no

    Abort learning of light test - - no

    ECAS level not reached - - yes MTCOSym. Time at wheel exceeded - - yes

    Brake light not functioning ortractor brake failure or trailer brake failure

    - - yes

    Low-beam headlight right orleft, failure - - yes

    Trailer flashers right or left,failure - - yes

    Tractor flahsers right or left,failurel - - yes

    High-beam headlight rightor left, failure - - yes

    Foglamps left or right,failure - - yes

    Tractor rear foglamp failure ortrailer rear foglamp failure - - yes

    Side marker lights left or right,failure - - yes

    Trailer parking lights left orright, failure - - yes

    Tractor parking lights left orright, failure - - yes

  • SD 207-04.2000Page 7 of 58

    Symbolin

    display Text in display

    Symbol inchecklamppanel

    LED Buzzer

    Parking brake display defective - - yes

    Apply parking brake - - yes

    Flame start failure - - yes

    Pre-glow - - yes

    Pre-flow again - - yes

    Black ice - - yes

    Clutch lining wear - - yes

    Clutch overloaded orshift to lower gear - - yes

    Alternator failure - - yes

    Charge voltage too low - - yes

    Tighten V-belt(s) - - yes

    Charge voltage too high - - yes

    Defective low-beam switch - - yes

    Defective high-beam switch - - yes

    Defective headlight flash switch - - yes

    Defective parking lights switch - - yes

    Defective lh flasher switch ordefective rh flasher switch - - yes

    Defective warning flasherswitch - - yes

    Service due - - yes

  • SD 207-04.2000Page 8 of 58

    Symbolin

    display Text in display

    Symbol inchecklamppanel

    LED Buzzer

    SET xxkm/h - - no

    MEMO xxkm/h - - no

    LIMIT - - no

    Info ! Fault orfault in grease, centr. lubric. - - yes

    EDC failure - - yes

    FFR failure - - yes

    CAN network failure - - yes

    without text - - no

    without text - - no

    without text - - no

    without text - - no

    without text - - no

    without text - - no

  • SD 207-04.2000Page 9 of 58

    Airbag

    Defect location .................................................................................. SPN

    Control unit......................................................................................00629 Driver airbag (loop 1) ......................................................................00944 left BT (loop 2).................................................................................00946 SRS lamp........................................................................................00948

    AS-Tronic

    Defect location .................................................................................. SPN

    Valve Y2 Splitter slow ............................................................................03002 Y3 Splitter fast..............................................................................03003 Y4 Gate position 3 / 4 ..................................................................03004 Y5 Gate position 1 / 2 ..................................................................03005Y6 Shift position 1 / R ..................................................................03006Y3 Shift position 2 / 3 ..................................................................03007Y3 Range change group low........................................................03008Y3 Range change group high ......................................................03009

    Y10 Main valve................................................................................03010 Y1 Gearbox brake ...........................................................................03017 Small valve for opening the clutch ..................................................03018 Small valve for closing the clutch....................................................03019 Large valve for opening the clutch ..................................................03020 Large valve for closing the clutch....................................................03021 Voltage supply for output speed sensor..........................................03022 CAN data bus

    Engine configuration of EDC........................................................03026 Engine configuration of EDC........................................................03027 Retarder check of secondary retarder, ERC1_RD(current retarder torque)...............................................................03028 Retarder check of secondary retarder, ERC1(plus heating up of engine) ..........................................................03029 Retarder configuration of secondary retarder ..............................03030

  • SD 207-04.2000Page 10 of 58

    AS-Tronic contd. Defect location .................................................................................. SPN

    CAN data bus Retarder check of FFR engine brake torque "ERC1_ REX" ........03031 Engine brake configuration ..........................................................03032 Engine brake configuration ..........................................................03033

    Y1 Gearbox brake ...........................................................................03049 Small valve for opening the clutch ..................................................03050 Small valve for closing the clutch....................................................03051 Large valve for opening the clutch ..................................................03052 Large valve for closing the clutch....................................................03053 Report from PTO 1..........................................................................03059Report from PTO 2